PLC PROJECTS & REMOTE COMISSIONING

PLC PROJECTS & REMOTE commissioning

Having the smartest team around in Marine industry to work on your entire PLC based system who can DO ALL for you including supplying new PLC & hardware, Logic Designing and PLC Programming for various makes of PLC for any onboard system by physical attendance or even Remote commissioning.

Regular PLC Projects

Do not run out of options with outdated defective controls or PLC systems or with extremely high OEM costs.

We refurbish and upgrade the existing defective control and monitoring system, maintaining the originality of the equipment.

 

A. PLC REPLACEMENT

  Replacing Exactly Same PLC Model- If the same PLC is still available in the market, we replace the same as easient option as it does not need any rewiring.

  Upgrading PLC- If the original PLC model is not available, we replace with latest PLC with some minor fitting changes.

Regular PLC Projects

Do not run out of options with outdated defective controls or PLC systems or with extremely high OEM costs.

We refurbish and upgrade the existing defective control and monitoring system, maintaining the originality of the equipment.

 

A. PLC REPLACEMENT

  Replacing Exactly Same PLC Model- If the same PLC is still available in the market, we replace the same as easient option as it does not need any rewiring.

  Upgrading PLC- If the original PLC model is not available, we replace with latest PLC with some minor fitting changes.

B. PLC Program

Using Existing Program: If the existing system is not password protested or you already have the password, we upload the program from the damaged PLC and upload in the new PLC. This is best but rare option however can be checked by our expert.

We can provide remote access to the PLC without going onboard as one option to find same.

 Making New Program: If the existing PLC is password protected or program is corrupted, we write the new program based on the OEM manuals & drawings.

C. SCADA & HMI

  Modification In Existing SCADA

If user have SCADA Setup, application backup and passwords. We can do modification in existing Scada.

  New SCADA Solution

No backup of existing Scada, Card based control system with lack of support from OEM. In such case we can provide PLC based system & control system to get your system up & running.

Alternately send the PCB to our PCB service lab for repairs.

  Peace Of Mind:  We provide standard hardware as OEMs like Siemens, schindler, mitsubishi with future-proof expansion options thanks to modular construction.

 We provide you the full access of the program so that you do not restricted to us in future but any service company.

C. SCADA & HMI

  Modification In Existing SCADA

If user have SCADA Setup, application backup and passwords. We can do modification in existing Scada.

  New SCADA Solution

No backup of existing Scada, Card based control system with lack of support from OEM. In such case we can provide PLC based system & control system to get your system up & running.

Alternately send the PCB to our PCB service lab for repairs.

  Peace Of Mind:  We provide standard hardware as OEMs like Siemens, schindler, mitsubishi with future-proof expansion options thanks to modular construction.

 We provide you the full access of the program so that you do not restricted to us in future but any service company.

Shipboard PLC upgrade Projects

Following are usual systems onboard where PLC upgrades are done onboard the vessel

Engine Alarm Monitoring system

Boiler and IGG controls including provision for manual controls

Purifier control system:

Bow thruster controls

Fixed Gas sampling system

 Incinerator

Aircon & Provision plants

 Cargo alarm monitoring

Cargo tank guaging system

Framo system

REMOTE COMMISSIONING KIT

 Remote Commissioning Kit

If you are stuck due to Covid restrictions while your machine is out of order, we provide you entire Commissioning kit to do remote comissioning with our UGteck ™ remote assist plaform. This will allow Ship, Clients office and our office connected in real time. The ship electrician will do the comissioning where as we take control of your PLC directly.

Our Remote commissioning kit comprise of

  PLC package

  Pre written PLC program

  Wireless Package which has required hardware for connecting the PLC in Engine room with our office.

INTELLEGENT PLC BASED SOLUTION

  Alarm Monitoring System

AiMS is a PLC based Alarm monitoring system. It can be either incorporated into your existing Ship Performance monitoring system & provide you analytics or can be incorported to our sister concern SkipperMax Performance monitoring system to provide any kind of anlaytics, reports etc. The system processes all alarm records and provides the user with valuable analytics, graphs, user defined alerts etc

  Scrubber Manual Controls & Monitoring System

No more of PLC failure means scrubber breakdown: Our simple hardware which can be installed without any modification to the existing system. It’s datalogger logs all the data readings which vessel is required to maintain as per Flag requirements.

CEMS, WWMS data is recorded continuously whereas scrubber is put on manual operation with maximum pump speed.

Optionally UGSMC not only can record but will compare with historic readings for similar conditions. Simply print and sign for port-state inspections.

  Scrubber Health Scanner

As a Tech Manager you do not have time to scan the daily report on Scrubber parameters and its health. Our unique hardware scans the entire scrubber and generate health report based on the analytics. If CEMS readings are zero and PLC panel has no alarm, this does not mean the scrubber is working OK, possibly there is communication problem between CEMS which our algorith will advise you immidiately.

Now no more gaps between scrubber actual health and what you see. You can get daily report on following

Date, duration of operation in Ocean, SECA mode, VGP, any alarm and deviations for critical items, Sensor health check.

Connected wireless System

Based on your requirements, we provide Wireless I/O from for the wireless transfer of digital or analog I/O signals.

We use German OEM wireless platform for whom we are channel partner, and offers wire replacement for simple I/O and serial communication with a software-free radio setup. It features simple I/O-to-I/O communication without the need for programming software. It is well suited for simple wire replacement, pump control, sensor, flow and temperature monitoring, and PC/PLC/RTU interface applications.

This can be used for any set of sensors in the Engine room which could be entire sensing system for alarms Or Performance monitoring system sensors such as below machineries

 

  Various Flowmeters

  Engine shaft power meter

  All Pressure & Temp sensors.

  Scrubber & BWT sensing units

  Tank gauging system

  Various navigation equipment’s

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